Main Screen - The main screen is the
principal operator screen. It includes operator controls for
system start, system stop, log in, log out, monitoring oven
parameters and functions, and initial alarm indication as
well as feedback from the gas meter.
Recipe Screen with Product Images -
This screen is used to enter recipes and adjust all recipe
values. All screens are password-protected. A recipe library
will be provided so operators can search a complete list of
recipes. Product images can be attached to each recipe to
assist the operator in producing target products. Vision systems
can also be provided.
Zone Detail Screen - All zones to have
an independent screen showing all significant zone details
including gas safety interlocks, burner status, temperature
control status, VFD status, and more.
Trending Screen - The trending screens
show graphs/trends of the temperature and humidity levels
in each zone. The control system will have the ability to
store 60 days or more of trending data.
Manual Mode Screen - In manual mode
all motors can be turned on/off individually without the oven
being started for maintenance purposes.
I/O Detail Screen - All I/O details
will be shown on this screen(s). Status of the I/O will be
indicated using a color-coded system (i.e. green - operational,
yellow - non-functioning, red - alarm sequence). All operating
functions to be included.
Custom Reporting - A data collection
system with a custom reporting package can be provided.
Oven Efficiency Report - This custom
report lists the equipment uptime for a given time period.
Equipment Alarms Report - This custom
report provides a summary of all equipment alarms that occurred
in a given time period. The report includes the alarm type,
the time alarm occurred, the time alarm was acknowledged,
comments, and user (maintenance person responsible).
Alarm Frequency Report - This custom
report lists the most frequent alarms in a given period starting
with the most frequent and ending with the least frequent.
Highlighting the most frequent alarms allows maintenance to
target the areas that are contributing to the most downtime.